[dcp3450]

I replaced my clutch plates and the springs on my 2004 Honda Shadow 600 Deluxe. When I did the work I used the required Honda tool and followed the service manual I ordered from Honda. The only thing the manual stated I didn't do was replace the spring washer.

My problem is this: after I replaced the plates and springs I reattached the clutch cable. Now there is no resistance on the clutch. I have the clutch cable adjusted all the way out and I can still move the arm on the case with my hand. It seems the plunger isn't hitting the pressure plate bolted to the springs. I reviewed the directions and I did everything right.

Could that spring washer cause this issue even though its not that thick and i can turn the "plunger" all the way out?

The manual said to tighten the pressure plate down to 9 ft pounds. Should I loosen the pressure plate until it touches?

This is the only thing keeping me off the road. Any help would be great.

To do the work I:

1. Pulled off the clutch cable
2. Removed the cover (the cover was placed inside down to protect the chrome)
3. Removed the pressure plate
4. Removed the old springs
5. Used the honda tool to remove the clutch basket
6. Replaced the clutch plates
7. I did however remove the main housing off the shaft when the basket was removed
8. Bolted the clutch basket on to the shaft
9. Installed new springs (ensured the pressure plate was installed correctly)
10. Placed a liquid seal on the cover
11. Reinstalled cover
12. Reconnected clutch cable

(sorry for the long post)

[dcp3450]

sorry i didn't realize i already posted to this board on this issue