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post #1 of 14 Old 12-28-2015, 7:14 PM Thread Starter
 
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99 900rr carb splitting help

Hey all
I know theres been a few carbie posts .about leaks ..flooding
Just need some help from you who have separated the carbs
I have a manual butino step by step ..I have taken of the chock enrichment slider
Undone the two carby body bolts.that hold them all together
Just need some help on how to separate them .as pulled twisted nothing
I know in the manual says ..remove spring dowells but don't show how to get the springs of or where it splits at the center of 1/2 2/4 . Also these are the carbies on my 99 cheers also bike had fuel in motor as petcock.was.leaking out of the vacum side .
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post #2 of 14 Old 12-28-2015, 7:43 PM
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Re: 99 900rr carb splitting help

Look at my Cafe thread in my signature. Tons of photos on my carb dissasembly. But as far as splitting them, there are 2 rods that run the length of the 4 carbs. You'll have to pull them out before you can split them as there are dowel pins as well. Just be careful, as when you finally get them apart the springs will fly everywhere. Here's a pic:


My 99 900RR Track Build Link:Track Build 900RRX

My Red Rocker 93 Build Link: Café 900RRP
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post #3 of 14 Old 12-28-2015, 7:50 PM Thread Starter
 
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Re: 99 900rr carb splitting help

Thanks Ian
That was the post I was looking for ..have the two rods of and the cock slider of .just couldn't see how they come apart ..as the manual dont do a step by step .just say what to remove ..and only numered the parts ..cheers will have a look at the above mentioned post
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post #4 of 14 Old 12-28-2015, 8:08 PM
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Re: 99 900rr carb splitting help

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Originally Posted by fireblade90096 View Post
Thanks Ian
That was the post I was looking for ..have the two rods of and the cock slider of .just couldn't see how they come apart ..as the manual dont do a step by step .just say what to remove ..and only numered the parts ..cheers will have a look at the above mentioned post
No worries, I have more. But that should get you going

My 99 900RR Track Build Link:Track Build 900RRX

My Red Rocker 93 Build Link: Café 900RRP
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post #5 of 14 Old 12-28-2015, 8:31 PM Thread Starter
 
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Re: 99 900rr carb splitting help

Hey Ian
You did a great job on that build
Hey can you tell me if I have to disconnect anything between 1/2 @3/4 arbs to split them
As still cant get them apart ...should they just pull apart??? ..or a.spring needs to be unhooked cheers
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post #6 of 14 Old 12-28-2015, 9:18 PM
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Re: 99 900rr carb splitting help

Quote:
Originally Posted by fireblade90096 View Post
Hey Ian
You did a great job on that build
Hey can you tell me if I have to disconnect anything between 1/2 @3/4 arbs to split them
As still cant get them apart ...should they just pull apart??? ..or a.spring needs to be unhooked cheers
Nothing needs to be removed as far as springs go, they will just come off. It's probably the dowels that are seized together. If you have all the other rubber parts disconnected give it a little heat where the dowels are.

My 99 900RR Track Build Link:Track Build 900RRX

My Red Rocker 93 Build Link: Café 900RRP

Last edited by IanDoohan; 01-01-2016 at 5:14 AM. Reason: Typo damn it
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post #7 of 14 Old 01-01-2016, 12:43 AM Thread Starter
 
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Re: 99 900rr carb splitting help

Thanks for ya advice cheers
Gunna replace petcock as its leaking ..so wondering if 96 97 98 rr petcock is the same as the 99
As a few on ebay ..bike shop is asking $230ish thought wt ...and rebuild kit is around $60 to get here to ozz ..anyway cheers again for all the info
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post #8 of 14 Old 01-01-2016, 5:16 AM
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Re: 99 900rr carb splitting help

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Originally Posted by fireblade90096 View Post
Thanks for ya advice cheers
Gunna replace petcock as its leaking ..so wondering if 96 97 98 rr petcock is the same as the 99
As a few on ebay ..bike shop is asking $230ish thought wt ...and rebuild kit is around $60 to get here to ozz ..anyway cheers again for all the info

Yep, 96 RRT - 99 RRX will all work.

My 99 900RR Track Build Link:Track Build 900RRX

My Red Rocker 93 Build Link: Café 900RRP
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post #9 of 14 Old 01-07-2016, 2:02 AM Thread Starter
 
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Re: 99 900rr carb splitting help

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Originally Posted by IanDoohan View Post
Yep, 96 RRT - 99 RRX will all work.
Hey all ok went to fleabay to order a petcock..sent the seller a message asking if 96/97/98 petcock is compatible with my 99 got a reply saying no wont fit as I wanted to be sure ..as fighting with dealer for refund here in oz..anyway has anyone fitted a earlier mod petcock to your bike .just want to make sure b4 I order of ebay and not waste another $150ish ...cheers
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post #10 of 14 Old 01-07-2016, 9:46 AM
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Re: 99 900rr carb splitting help

Quote:
Originally Posted by fireblade90096 View Post
Hey all ok went to fleabay to order a petcock..sent the seller a message asking if 96/97/98 petcock is compatible with my 99 got a reply saying no wont fit as I wanted to be sure ..as fighting with dealer for refund here in oz..anyway has anyone fitted a earlier mod petcock to your bike .just want to make sure b4 I order of ebay and not waste another $150ish ...cheers
Sorry FB90096, but the Ebay seller is WRONG. I had a vacuum operated on my RRP (93) SC28. That fuel tank was a different shape than the SC33 tanks, as well as the outlet being a bit different (it shortened the amount of reserve available), but the petcock still threaded on and operated perfectly.

The SC33 tanks as I said before are all the same 96-99, and used the same fuel valve for all those years. Also Partzilla, when choosing the petcock for the 97, lists it as the same available part number for 96-99.

The earlier 92-95 petcocks will work on yours as well, but as stated the reserve may actually be a bit MORE and you'll be switching to reserve sooner than you would with the proper petcock. The copper tube that the filter screen connects to is longer I believe on the older bikes because of the larger shape of the fuel tank.

The bottom line here is don't always trust what fleabayers say.

My 99 900RR Track Build Link:Track Build 900RRX

My Red Rocker 93 Build Link: Café 900RRP

Last edited by IanDoohan; 01-09-2016 at 3:05 AM. Reason: Typo fix
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post #11 of 14 Old 01-07-2016, 8:31 PM Thread Starter
 
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Re: 99 900rr carb splitting help

Hey ian .cheers for all the help and advise will order the 97 one now ..as rang more parts shops here in oz ..and if they can get one ..start at $350 to $230 .or $80 from usa on ebay cheers ..for all the help on the carbies and petcock issuse ...by the way got the carbs apart .as said a little heat helps .. and seals replaced on fuel joints. .seen local shop wanted $150 an hr quoted 3 hrs wtf..... did it in 1- 1/2 ....hrs off pull apart and refit to bike ..sorry for rambling cheers your a bloody legend Ian
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post #12 of 14 Old 01-09-2016, 3:07 AM
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Re: 99 900rr carb splitting help

Quote:
Originally Posted by fireblade90096 View Post
Hey ian .cheers for all the help and advise will order the 97 one now ..as rang more parts shops here in oz ..and if they can get one ..start at $350 to $230 .or $80 from usa on ebay cheers ..for all the help on the carbies and petcock issuse ...by the way got the carbs apart .as said a little heat helps .. and seals replaced on fuel joints. .seen local shop wanted $150 an hr quoted 3 hrs wtf..... did it in 1- 1/2 ....hrs off pull apart and refit to bike ..sorry for rambling cheers your a bloody legend Ian
Maybe a legend in my own mind. Glad you got the bank split, and good luck with the petcock hunt, Oz prices are HIGH!

My 99 900RR Track Build Link:Track Build 900RRX

My Red Rocker 93 Build Link: Café 900RRP
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post #13 of 14 Old 01-10-2016, 9:38 PM Thread Starter
 
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Re: 99 900rr carb splitting help

Yes the prices here are a rip of ..thats what price gouging is all about out here
Greed .... anyway I have decided to jb weild it .turned it into a gravity feed .so will keep an eye on it over the next few hrs ...petcock on tank .vacum line on petcock and motor blocked of .new seals to air and carbies t sections...So fingers crossed will be all good .So thanks for all the input ...cheers
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post #14 of 14 Old 04-04-2016, 5:02 AM Thread Starter
 
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Re: 99 900rr carb splitting help

Just a follow up
Did the jenweild works a treat no leaks anywhere gravity feed working great
So ordered new fuel.cock.err put it on leakes again.. So back to old tap. Tomorrow also seemed.to.crack better mid range on gravity feed. Than the vacum feed line.. Maybe just in my head but ive neva been right up there lmao cheers for.all.the help
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